Teleoperation rig for field data
Custom harnessing, hot-swappable compute, and a capture pipeline that matched the client’s labeling schema on day one of pilot units.
Prototype to 200 units in 14 weeksHardware Form / Case studies
Programs
What changed between prototype and line.
These summaries focus on the decision that moved yield, cost, or reliability. Client names are omitted where NDAs require it.
Featured · Edge AI module
Re-spin after EMI failed at 30% over spec
Shielding, stack-up, and test fixture changes that took a pilot build from 62% first-pass to 94% without a full architecture rewrite.
Enclosure recovery after warp
Gate location, rib layout, and material switch documented with mold trials so the client could sign PPAP with measured Cpk data.
Tooling revision in 3 weeksLegacy PCBA obsolescence
Alternate BOM, firmware pin migration, and a regression suite tied to the same fixtures the factory already owned.
Zero line downtime at cutoverVision module for regulated environment
Traceability on calibration, sealed optics stack, and factory tests mirrored in the client’s incoming inspection checklist.
First article accepted on second buildNeed detail under NDA? We can walk through timelines, revision tables, and test evidence on a call once an MNDA is in place.